iRex Photo: Equipment


iRex’s 100,000-square-foot facility not only allows for a factory floor that can easily be re-configured to allow production to be ramped up unlike anyone else in the industry, but offers space to implement the latest technology in the cabling industry.

Our Tooling Equipment

Champomator 2.5 IDC Terminating Machine

iRex Photo: CHAMPOMATOR 2.5 IDC Terminating Machine

The CHAMPOMATOR 2.5 IDC Terminating Machine is a compact, semi-automatic bench machine for terminating multiconductor, jacketed cable with a variety of connectors having insulation displacement contacts. It is microprocessor controlled, and programmed using a membrane-switch keyboard.

Connex Pneumatic-Powered Crimp Tool

iRex Photo: Connex Pneumatic-Powered Crimp Tool

The Connex Pneumatic-Powered Crimp Tool makes production termination for coaxial cable easy, efficient and precise. Our compact (less than 20 pounds) unit is hand-actuated. The dual-position feet allow for horizontal or vertical loading for maximum production line efficiency. The manually-activated mode is adaptable to either right- or left-hand operation. The connector / cable loading mechanism is spring loaded to help keep hands away from the work area during the crimp cycle. The die holder is compatible with industry-standard die sets from Connex, Ideal Industries, Paladin and Sargent. The adjustable crimp height allows for termination of coaxial cable, as well as discrete wire terminations, with appropriate dies for custom crimp applications.

JST AP-K2N Crimp Machine

iRex Photo: JST AP-K2N Crimp Machine

The JST AP-K2N Crimp Machine is a semi-automatic crimping machine (press) that contacts a wire to a chain terminal or splices each time a footswitch is pressed. Compliant with RoHS.

MOLEX ATP-301 Crimp Press

iRex Photo: MOLEX ATP-301 Crimp Press

The MOLEX ATP-301 Crimp Press was developed to replace the need to solder terminations. The crimping technology utilized by this fully-automated system provides a high-quality connection between a terminal and a wire.

AMP-O-LECTRIC Model G Terminating Machine

iRex Photo: AMP-O-LECTRIC Model G Terminating Machine

The AMP-O-LECTRIC Model G Terminating Machine is the most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts. It features a reliable direct motor drive system. Its modular construction also enables us to provide versions for use either as bench-top units, or in combination with fully-automatic lead-making equipment.

  • Improved guarding and lighting
  • Toolless changeover of applicators
  • Precision manual- or autoadjust for crimp height
  • Total and batch counter
  • Accepts all existing TE miniature applicators, with minor modifications
  • Reduced maintenance requirements
  • Split-cycle operation for both leadmaking and bench-top use
  • Standardized 15/8 [41.3] stroke
  • Cannot be operated during normal production with guards open
  • Operates on either 120 or 220 VAC, 50 or 60 Hz
  • Available with CQM G-Adapter for crimp quality monitoring using miniature applicators
  • Produced under a Quality Management System certified to ISO 9001

AMP-O-LECTRIC Model GII Terminating Machine

iRex Photo: AMP-O-LECTRIC Model GII Terminating Machine

The AMP-O-LECTRIC Model GII Terminating Machine is the latest and most advanced design in the long-standing series of AMP-O-LECTRIC machines for terminating wire using reeled terminals and contacts.  It features a reliable and long lasting brush-less motor drive. This unit is designed and built to continue the tradition of “work-horse” terminators from TE.

  • Improved guarding and lighting
  • Tool-less changeover of applicators
  • Precision manual adjust for crimp height
  • Total and batch counter
  • Accepts all existing TE applicators, with minor modifications
  • Reduced maintenance requirements
  • Split-cycle operation
  • Standardized 1 5/8 [41.3] stroke
  • Operates on either 120 or 220 VAC, 50 or 60 Hz

Schleuniger StripCrimp 750

iRex Photo: Schleuniger StripCrimp 750

The Schleuniger StripCrimp 750 is a fully programmable machine for stripping and crimping wires from 0.05 – 4 mm² (11 – 30 AWG) in one operation. The highly flexible and electronically controlled benchtop unit accepts most universal or mini-style applicators for crimping both side-feed and rear-feed open barrel terminals.

  • Fully programmable
  • High quality stripping & crimping
  • Programmable wire-trimming feature & wayback for critical applications
  • Wire remains in the same position during whole processing cycle

Schleuniger PowerStrip 9500

iRex Photo: Schleuniger PowerStrip 9500

The fully programmable Schleuniger PowerStrip 9500 cuts and strips wires up to 14 mm (0.55″) in diameter with pull-off lengths up to 200 mm (7.87″) . Its innovative design enables the processing of many types of applications ranging from standard cable to multi-conductor and flat ribbon cable.

  • Wide range of processing possibilities that include discrete wire, multi-conductor cable and flat ribbon cable
  • Fully programmable
  • Front panel or PC controlled
  • Indexing cutter head (up to 3 different blade types can be used in one cycle)

Schleuniger CoaxStrip 5400

iRex Photo: Schleuniger CoaxStrip 5400

The Schleuniger CoaxStrip 5400 is a semi-automatic, programmable stripping machine designed to perform both single and multiple stage strips. Production proven mechanics, combined with state-of-the-art electronics, a user-friendly display and included PC software create an easy to use platform which offers maximum efficiency. The machine can easily process coaxial and triaxial cables with a maximum outer diameter of 11 mm (0.44”) at a maximum stripping length of 40 mm (1.58″). Its processing capabilities make the CoaxStrip 5400 a perfect match for a wide range of wires and cables such as single conductor wire and all common coaxial cables on the market, including the larger RG8, RG11 and RG213 types.

Schleuniger UniStrip 2600

iRex Photo: Schleuniger UniStrip 2600

Schleuniger’s most versatile stripping machine, the Schleuniger UniStrip 2600 can process many unique applications and wire & cable types, including discrete wire from 0.03 mm² up to 16 mm² (6 – 32 AWG), power cords (even multiple-conductors with different lengths, all in one cycle), multi-conductor cables, flat cables and others. The UniStrip 2600 is fully electric and features strong, quiet drives and fast cycle times.

  • Virtually unlimited range of applications
  • Fully programmable – up to 1’000 memory locations
  • Wire list processing
  • Many unique processing functions for special applications
  • SmartStrip™ technology option

Schleuniger JacketStrip 8300

iRex Photo: Schleuniger JacketStrip 8300

The Schleuniger JacketStrip 8300 axially and radially slits the insulation of out-of-round and multi-conductor cables from 2.5 – 25 mm (0.1″ – 1”) O.D. and up to 500 mm (19.7″) in stripping length without any damage to the inner conductors or shielding.

  • Processing of out-of-round and twisted pair cables
  • No blade changes required
  • Intuitive programming via color touch screen
  • Digital display of axial and radial blade depths
  • Universal 4 jaw cable centering system with wayback function

Complete Tooling Listing

iRex Photo: Tooling Equipment

iRex Custom Cable Group maintains a vast array of Tooling Equipment from automated machines (listed above) to applicators, die sets and hand tools. To reference a complete list of our tooling equipment, please click the button below.

  • Equipment
  • Applicators
  • Die Sets
  • Hand Tools